Issue 1: Vol: 3 (June 2008)
Made-in-Korea Chevys for GM
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General Motors' 2002 purchase of bankrupt Daewoo is looking smart as the Korean unit spearheads a drive to roll out smaller cars

With oil prices in the stratosphere, Detroit's Big Three automakers are paying the price (BusinessWeek.com, 6/16/08) for concentrating so heavily on gas-guzzling trucks, SUVs, and luxury vehicles in the U.S. But General Motors (GM) executive Michael A. Grimaldi likes to point to one move that has turned out very well: The U.S. giant's takeover of major assets from bankrupt Daewoo Motor in 2002. The Korean operation is a crucial part of a global strategy that has enabled GM to tap local design and engineering talent specializing in smaller cars in Asia and Europe, giving GM a significant boost in small cars. Says Grimaldi, president and chief executive of GM Daewoo Auto & Technology, "It was a smart strategic decision."

For GM, the Korean subsidiary is growing in importance as North American consumers turn away from trucks and move back to smaller vehicles. The Korean team will spearhead GM's drive to roll out more fuel-efficient vehicles this fall. GM Daewoo is not only the hub for designing and developing mini and subcompact cars, but also the first manufacturer among all the company's brands to build the next-generation GM compact, a car based on a European-developed platform to be shared by the GM family.

A New Mini for Next Year

The new compact (BusinessWeek.com, 6/3/08) will replace the Chevrolet Lacetti and be shipped around the world. A U.S. variant will be built at GM's Lordstown (Ohio) plant beginning in mid-2010. The new Lacetti will be unveiled at the Paris Auto Show in October and be followed by the launch of two smaller high-mileage cars—both designed and developed in Korea.

Also making a debut next year will be a new mini based on the Beat, one of three concept cars GM unveiled at the New York Auto Show last year. GM Daewoo is developing a subcompact platform to replace the Chevrolet Aveo and the Corsa of Adam Opel, GM's European unit. The new Aveo and its variants, coming in 2010 to the U.S., Asia, and other parts of the world, are expected to lead their segment in fuel savings.

The compact marks a new beginning for GM, which celebrates its 100th anniversary in September. It will also be the first product that truly represents the company's new global vehicle development process. GM brands will share a platform developed by a designated hub for a certain segment, although there will be several variants catering to local tastes and needs. Under the scheme, Korea will be in charge of developing mini and small-car platforms; Europe the midsize and compact cars; Brazil the small trucks; and the U.S.—trucks, crossovers, and luxury vehicles.

Big Investment in Korean Unit

Few other countries offer better infrastructure for small cars than Korea. Balanced between standard-setting carmakers from high-cost Japan and low-cost Chinese makers with a reputation for subpar quality, GM Daewoo provides a sweet spot for GM, boast executives. "When you look at the growth that has occurred in China, other parts of Asia, Latin America, Central and Eastern Europe, and the type of products those markets were going to require, GM Daewoo was in the right spot," reckons Grimaldi.

The "just-right" formula for price and quality is proving a prosperous breeding ground for auto components. Korea is home to all but three of top 30 global part suppliers, and, in 2007, 17 local companies were selected from among GM's best part suppliers. That year GM Group purchased some $10 billion worth of parts from Korean suppliers, up from $2.6 billion in 2003.

Bo Andersson, GM Group vice-president in charge of global purchasing and supply chain, expressed satisfaction at the quality of Korean parts during his recent trip to Seoul and said his team would keep increasing purchases from Korea.

To build up the Korean unit's capabilities, GM has made serious investments. The company has spent more than $3 billion in the past three years to set up or increase GM Daewoo's engine plants, state-of-the-art transmission plants, and a comprehensive proving ground housing six laboratories, including wind tunnels and severe-temperature test facilities. In the past five years, the company has more than doubled the number of designers, from 70 to 150, and boosted the number of engineers from 1,500 to 2,900. GM Daewoo will spend another $3 billion over the next two years to develop and build new small cars.

Daewoo Bolsters China Presence

Already, the Korean unit has helped GM broaden its global reach. While its U.S. sales plunged 6.1%, to 4.51 million last year, GM's global sales rose about 3%, to 9.37 million vehicles, making it neck-and-neck with Toyota (TM). Of those, as much as 20%, or 1.89 million, came from GM Daewoo in one way or another and were sold in 150 countries. "Without the Korean unit, GM would have certainly looked much weaker," says Lee Hang Koo, auto sector researcher at government-funded think tank Korea Institute for Industrial Economics & Trade. "GM Daewoo makes the biggest difference between GM and Ford (F)."

The Detroit company has taken advantage of Korea's small-car strength to globalize its Chevrolet brand. Until three years ago, Chevy was best known for big trucks like the brawny Silverado pickup and gas-guzzling Suburban SUV in North America. But in the past couple of years, it has managed to eke out a presence in Europe, China, Russia, and other emerging markets with smaller vehicles, many provided by GM Daewoo. Last year, the Korean unit accounted for 53% of 1.84 million vehicles sold outside North America under the Chevy brand. It also shipped some two thirds of GM cars sold in China, in the form of component kits, in the past couple of years.

A big question is whether GM Daewoo can stay competitive against the fast-growing auto industry in China and other low-cost economies. Company executives say they now have a core designing and engineering expertise in Korea, where engineering is some 40% cheaper than in the U.S. A bigger and more immediate challenge comes from manufacturing. "GM Daewoo's most dangerous competitor is GM's Shanghai operation," says Kim Ki Chan, a business school professor specializing in the auto industry at the Catholic University of Korea. "If GM Shanghai's quality and productivity catch up with GM Daewoo's, then manufacturing jobs in Korea will be under threat."

Third Consecutive Year of Net Profits

Another challenge for GM in Korea is to increase its market share in the tough domestic market. The company is still No. 3 in Korea where Hyundai Motor and its affiliate Kia Motors dominate with a combined three quarters market share. Grimaldi set a goal of increasing his company's share to between 15% and 20% in 2012, from just more than 10% now, by completely replacing a current lineup of vehicles, some of which are still associated with bankrupt Daewoo.

So far, GM Daewoo has been a huge success story despite its lackluster presence in Korea. Thanks to GM's global strategy and growing consumer appetite for small cars, exports account for more than 90% of the Korean unit's sales. Although its primary role was to supply vehicles to other GM brands at razor-thin margins, GM Daewoo managed to post a third consecutive year of net profit in 2007, amounting to $532 million, down 8% from 2006, on sales of $12.3 billion, up 30%. "We have made a significant contribution supporting GM," says Grimaldi, "now we have to…strengthen our capabilities and competitiveness."


Reva i launched at Rs 2.99 lakh, Delhi govt offers rebate to buyer

In an attempt to reduce the adverse effects of global warming and spiralling oil prices, state Chief Minister Sheila Dikshit today unveiled a pollution-free electric car -- Reva i, priced at Rs 2.99 lakh. Powered by a battery, Reva Electric Car Company (RECC)'s Reva i has neither clutch nor gear and brings down ruuning cost to only 40 paise per kilometre with a top speed of 80 km per hour.

The Delhi government, as part of its initiative to conserve environment, will offer incentives like 15 per cent subsidy on the base price of the vehicle, a 12.5 per cent exemption of VAT and refund of road tax and registration charges.These subsidies will be paid from the State's 'Environment Fund', through a cess of 25 paise per litre of diesel known as the Environment Air Ambient quality cess. 'The Government of Delhi has been committed to taking steps to improve the environment in the city. Our initiatives to support battery operated vehicles is in line with our aim to improve the environment as well as to encourage a transport system that is effective, clean and benefits the society,'' Ms Dikshit told reporters here.

The company, which has already sold 2,500 vehicles and available in 13 countries, expects sales to pick up after the recent fuel price hike. Auto companies have been looking at alternate fuels as sales have slumped due to rising input costs, which have pushed them into pass on the burden to the consumer. RECC will open its first showroom in South Delhi later this month. The company will offer doorstep aftersales service to its customers by using a unique computer system and on board diagnostics, which will ensure that service is quick and maintenance is kept to the minimum. ''The improved motor in the Reva i comes with a 40 per cent increase in mid-range torque, resulting in better acceleration and climbing and also has a 'Boost' mode for short-term acceleration/power. The maintenance-free brushless motor provides a smoother, quieter operation and will deliver greater efficiency,'' RECC Deputy Chairman and CTO Chetan Maini told reporters here. In addition, the unique 'hill restraint' feature allows enhanced negotiation on slopes making it more convenient for its driver, he added. RECC has its manufacturing facility at the Bommasandra Industrial Area in Bangalore in Bangalore with an installed capacity of 6,000 units and over 300 employees.

Source: http://www.deepikaglobal.com/ENG_full.asp?catcode=ENG5&mcode=Business#21790


Mei Ta, Taiwan to set up auto component manufacturing base at Naidupet

Mei Ta to invest Rs Rs 600 crore at APIIC – Multiproduct SEZ, Pellakuru (M), Naidupet

A Memorandum of Understanding (MoU) has been signed by Mr Chen Yu San, Chairman of Mei Ta group and Mr B Sam Bob, Principal Secretary, Industries, Government of Andhra Pradesh, on Friday, for setting up an auto component manufacturing base in Naidupet Industrial park. The MoU was signed in the presence of Chief Minister Dr Y S Rajasekhara Reddy, minister for major industries Dr J Geeta Reddy. B P Acharya, chairman & managing director, APIIC, Commissioner, Industries, N.K.Prasad and other officials were also present.

Mei Ta Industrial Company, Taiwan will invest Rs 600 crore in a phased manner. The Mei Ta project will come up on 230 acres of land at APIIC – Multiproduct SEZ, Pellakuru (M), Naidupet, Nellore District. Of the 230 acres, 210 acres is SEZ land and 20 acres in the DTA (Domestic Tariff Area). In order to save time Mei Ta will adopt the structure and design of its parent company in China. The first phase of operations is expected to commence next year – 2009. This project is expected to provide direct employment to 5000 and indirect employment to 15,000 people. The company plans to recruit engineers through campus placement and provide them training in China. After their employment at the Naidupet plant, they would be able to train the subsequent batches. Mei Ta's proposed lines of activity include: Auto components, Foundry, Engineering Industry, Machining and Material. Mei Ta is reported to be currently working on creating a vendor base for the components. Though, initially, Mei Ta proposed to set up shop in the state of Maharashtra, the company opted for Andhra Pradesh attracted by the facilities it offered.

Source: http://machinist.in/index.php?option=com_content&task=view&id=1400&Itemid=2


Ashok Leyland announces the formation of Albonair GmbH in Dortmund
To focus on advanced emission control systems

Ashok Leyland, the Hinduja Group flagship, announced the formation of a new company – ALBONAIR GmbH in Dortmund, Germany – which will focus on the development, production and sales of exhaust after-treatment systems for environment-friendly diesel engines. Albonair will engage in R&D and product development initially in the area of SCR after-treatment systems with an emphasis on design innovation and enhanced customer value.
“We already had a group of scientists and technologists who were assisting us in our R&D efforts to develop vehicle emission treatment systems and products. Therefore, it made eminent sense to start a company with them and formalize the working arrangement,” said Mr. R. Seshasayee, Managing Director.

While the Dortmund, Germany headquarters will be the central hub for research and development, it will cater to the requirements of emerging markets to conduct local customer application development for vehicle and engine manufacturers. Decision on production locations is expected in the coming months. Dr Georg Huethwohl who has been a pioneer in this technology and Dr Rene Ruedinger, have been appointed as Managing Directors of the Company.
The compelling rationale for formation of the Company is that regulations for diesel exhaust emissions are getting stricter, worldwide. The Euro 4 norms, currently in vogue in Europe, are expected to be introduced in India and China, soon. The Asian region offers enormous market opportunities for innovative exhaust after-treatment systems. While the demand will increase significantly in the next few years, these markets will look for cost-effective products, requiring innovative solutions. Over the longer term, these cost effective systems are also expected to find application in Europe and the USA. Eventually, Albonair expects to branch out into a broader range of technologies, all aimed at reduced vehicle emissions in conformance to evolving standards of regulations worldwide.

Source: http://machinist.in/index.php?option=com_content&task=view&id=1392&Itemid=2


Chrysler in talks with TN government to set up facility in Tamil Nadu

American car maker Chrysler has agreed to send a team to Tamil Nadu to explore the possibility of setting up a greenfield facility there. Although Chrysler’s talks with the TN government are in the early stages as yet, the car maker has evinced a strong interest to enter the Indian car market. With the Tamil Nadu government hoping to woo industrial projects worth Rs 30,000 crore this financial year, top officials from various departments had toured the US earlier this year.

Members of the touring team had met Chrysler executives to discuss the advantages of setting up a plant in Tamil Nadu. Sources say that the likelihood of the Chrysler seeting shop in India is high since it has separated from Daimler.

Chrysler LLC has been producing automobiles since 1925. From 1998 to 2007, Chrysler and its subsidiaries were part of the German based Daimler group and the company was named Daimler Chrysler Motors Company LLC. In 2007, Daimler Chrysler AG sold 80% of Chrysler group to American private equity firm Cereberus Capital Management. Chrysler is now the world’s largest private automaker.

Most of the large automobile investments in India are being made in Maharashtra and Tamil Nadu with plants coming up around Chennai and along the Mumbai-Pune corridor. In Maharashtra, Tata Motors, Mahindra& Mahindra and Fiat have expanded their existing capacities and Volkswagen and General Motors have set up plants there. Tamil Nadu, on the other hand, has Nissan, Renault, Ashok Leyland and the JV between Hero group and Daimler AG to manufacture light commercial vehicles may be set up there.

Source: http://machinist.in/index.php?option=com_content&task=view&id=1390&Itemid=2


Autodesk Completes Acquisition of Moldflow Corporation

Enhances Autodesk Digital Prototyping Solution for Plastic Parts Market

Autodesk, Inc has completed its acquisition of Moldflow Corporation. Moldflow is a leading provider of software solutions that allow designers to predict and optimize how plastic components will perform during each phase of the design and manufacture process.

Autodesk announced its intent to acquire Moldflow on May 1, 2008. "Autodesk sees plastics and composites as some of the fastest-growing engineering materials," said Carl Bass, Autodesk president and CEO. "Given its relatively low weight and durability, plastic materials are ideally suited to help our customers attain their sustainability initiatives. Moldflow, with its industry-leading plastics simulation, is a natural extension of Autodesk's Digital Prototyping solution." Autodesk acquired Moldflow for $22 per share, or approximately $297 million, less the amount in Moldflow's cash balance and proceeds from options exercises.

Source: http://machinist.in/index.php?option=com_content&task=view&id=1411&Itemid=2


Rane Brake Lining Limited invests in new facility for Brake Disc Brake Pads

Leading Brake Friction Product manufacturer increases total Capacity by 160% in Disc Brake Pads

Rane Brake Lining, India’s leading Brake Friction manufacturer and flagship company of Rane Group, reached a major milestone in its 44 years history in the country with the inauguration of its state-of-the-art and environment friendly factory on June 13, 2008. Present during the inauguration ceremony at RBL’s Trichy plant were Mr.L.Lakshman, Executive Chairman, Rane Holdings Ltd., Mr.L Ganesh, Chairman, Rane Group and Mr.S Maitra, Executive Director & Managing Executive Officer(Supply Chain), Maruti Suzuki India Ltd. along with Rane Brake Lining employees and other guests.

Total spread of the factory 16 acres with a built up area of 5712 sq.mts. with an investment outlay of Rs.60 Crores

Mr. PS Rao, President, RBL, cited two major reasons for the expansion: “The first is to invest in latest manufacturing technology in close co-operation with our collaborator M/s. Nisshinbo Industries Inc., Japan in order to provide high quality products meeting emerging customer requirements. The second is to increase capacity ahead of market requirements in order to meet our customers’ growing demand” he said. “This facility will remain testimony to our relentless drive to improve all aspects of our operations and to maintain our status as one of the best suppliers in the industry,” he stressed.

 

Plans to produce 10 million units per annum in various phases out of the new facility

“The new facility is born out of extensive interaction and participation by Nisshinbo executives. Some of the critical equipments have been imported from Japan to match manufacturing processes between RBL & Nisshinbo” said Mr.Bheemsingh Melchisedec, Plant Head of the RBL, Trichy Plant. “We also improved the overall layout of the various functional areas of the factory to ensure a more efficient flow of materials, from receiving and storage to assembly, packaging and finally shipment. The facility emphasizes on poka yoke (mistake proofing) in all manufacturing processes to ensure defect free products to our customer ” he added.

RBL produces world-class brake friction products for Automotive, Industrial & Railway applications. RBL also makes clutch friction products including clutch facings and sintered ceramic clutch buttons. The products are sold in export and domestic markets. It is a group company of the Rane Group. RBL is a leading supplier of friction material products to the major vehicle OEMs through their Tier 1 customers, namely brake assembly manufacturers & clutch assembly manufacturers in domestic markets. RBL has a strong distribution network for sales & distribution of replacement parts for automobiles. The company has major exports into SAARC, Europe, Australia & Middle East. RBL generates around 1800 million in annual revenue, with 8% coming from exports.

100% asbestos free disc pad facility

“Manufacturing Excellence and Benchmarking of Quality will continue to contribute strongly to our business growth as a group,” said Mr. L Ganesh, Chairman, Rane Group. “By expanding our capacities and capabilities, our constant endeavor is to continually improve the supply chain and better serve customers locally as well as globally. The new RBL plant in Trichy is a State-of-the-art facility. This will be the most modern asbestos-free disc pad plant in India.

About RBL Established in 1964, RBL has three manufacturing facilities currently, in Chennai, Hyderabad & Pondicherry. RBL makes brake & clutch friction products including brake lining, disc brake pads, clutch facings, railway brake blocks etc., which are highly safety critical items for automobiles and Indian Railways. The company has major sales from OEM and Replacement market segments. RBL is a significant supplier of Railway brake blocks to Indian Railways apart from exports to other international railways. RBL exports brake linings & disc brake pads to their international customers in SAARC, Middle East, and Europe & Australia. RBL won the Deming Application Price in year 2003 and has a reputation as suppliers of high technology/quality products with their customers.

About Nisshinbo Ind., JapanNisshinbo Industries Inc was established in 1907 and is headquartered at Tokyo, Japan. The company has varied business interests, which includes Textiles, Automotive Brakes & Friction Materials, Chemical Products, Paper & Machine Tools etc., and The Company’s revenues are at US$ 2687 Million (consolidated) as of 31st March 2007 with total employee strength of 12,744. Nisshinbo has 16 offices & plants in Japan. The company has 59 subsidiaries and 40 affiliates in both Japan & Overseas. The brakes division of the company, which includes automotive brakes and friction material products, generates revenue of US$537 and contributes to 20% of the overall sales of the company.

About Rane GroupEstablished in 1929, the Rane Group comprises seven companies manufacturing safety and critical components for a broad range of automotive industry segments. In the fiscal year 2007-08 the group recorded revenues of Rs.14,021 million. The Rane Group embraces TQM as a way of life and four of its companies have received the coveted Deming Pri

Source: http://machinist.in/index.php?option=com_content&task=view&id=1380&Itemid=2


Caparo to set up Auto and Aerospace Component Manufacturing Park in Nellore
Caparo group of UK, founded by Lord Swraj Paul, signed a Memorandum of Understanding with the Andhra Pradesh Government on Saturday, to set up an Aerospace and Automotive Components Manufacturing Park in Nellore District of Andhra Pradesh, India. The MOU for this Rs 3500 Crore facility was signed in the presence of Chief Minister Mr. Y.S. Rajasekhar Reddy by the state Industries secretary Mr.S am Bob and Managing Director of Caparo Engineering India Pvt.Ltd, Mr. Sunil Pahilajani. The government agreed to allot 2,000 acres to the company at the rate of Rs. 1 lakh an acre.

Sunil Pahilajani said that around 50,000 tonne of stamping work and 30,000 tonne of forging work will be done in the first phase of production which will start 15 months from now. Work on the facility is expected to commence in March this year. Under the state industrial policy, the company will get many fiscal incentives. Pahilajani added that Caparo would invite more and more companies to be part of the facility and that the company would provide base for them by offering a wide range of technologies. Naidupet is a strategic location for the park considering its proximity to Tamil Nadu's auto industries and access to Chennai and Krisnapatanam ports.

The new manufacturing park, coming up in 2000 acres in Naidupet of Nellore District, would provide employment for 10,000 people. First phase of the project is scheduled to be complete in 18 months from now at an estimated cost of Rs.1000 Crores, providing employment opportunity to 2500 people. With a range of auto component technologies under one roof, the company aims to create a base for car companies and also consolidate aerospace technologies at one location. A Special Economic Zone for Auto and Aerospace components would occupy 500 Acres in this facility. More Auto and Aerospace manufacturers would be invited to set up manufacturing units in this Special Economic Zone.

Andhra Pradesh Government gave the land at Rs.1 lakh an Acre and also gave all possible incentives for Caparo to establish the park in the face of stiff competition from Tamil Nadu. Ms. Geeta Reddy, the Industries Minister of AP told that the foundation stone would be laid in March 2008. Headquartered in London, currently Caparo's operations are located at over 50 sites in the UK, North America, India and Spain with 1 Billion Euro turnover.

Source: http://machinist.in/index.php?option=com_content&task=view&id=765&Itemid=2


Ashok Leyland and Nissan form three JV companies for LCV business in India

Three vehicle platforms for initial launch - Brand new Euro III/IV diesel engine to be part of powertrain

Hinduja Group flagship Ashok Leyland and Nissan Motor Co., Ltd., today announced the legal formation of the three JV companies for the Light Commercial Vehicle (LCV) business in India for vehicle manufacturing, powertrain manufacturing and technology development. This follows the signing of the Master Co-Operation Agreement between the two companies in October 2007.

The shareholding structures of the three joint ventures are as under:

• Ashok Leyland Nissan Vehicles Pvt. Ltd., the vehicle manufacturing company will be owned 51% by Ashok Leyland and 49% by Nissan
• Nissan Ashok Leyland Powertrain Pvt. Ltd., the powertrain manufacturing company will be owned 51% by Nissan and 49% by Ashok Leyland
• Nissan Ashok Leyland Technologies Pvt. Ltd., the technology development company will be owned 50:50 by the two partners.
The aggregate investment in all three companies will be around Rs. 23 billion (approx. 575 Million USD). The enterprise will involve a capacity of 100,000 vehicles in the first phase, to be scaled up subsequently. The plant is expected to start production from 2010/11. Among the three platforms identified, covering applications up to 7.5 ton Gross Vehicle Weight, is an all-new generation Nissan Atlas F24 light-duty truck. In addition, an all-new engine is being developed specifically for LCV applications, as part of the range of Euro 3 and Euro 4 compliant diesel engines.

Executive comments

Mr R Seshasayee, Managing Director, Ashok Leyland:“The current growth plans of Ashok Leyland involve, not only our stated capacity additions and new product launches but also, with this important step, our entry into the fast-growing LCV segment. The balanced JV structure facilitates meaningful contribution from both partners and the best opportunity to leverage their respective strengths.”

Mr Carlos Tavares, Executive Vice President, Nissan:“We made another important step in the creation of a solid structure that will allow Nissan and Ashok Leyland to enter successfully the light commercial vehicle market in India and global markets. This represents an important embedded element in our new NISSAN GT 2012 plan based on growth and trust.”

Hinduja Group

The Hinduja Group is an investment and banking group with a diversified global portfolio of holdings across the manufacturing services and banking sectors. The Group, founded by Shri P.D. Hinduja in 1914, has activities across three core areas: Investment Banking, International Trading and Global Investments. As part of its Global investments, the Group owns businesses in Automotive, Information Technology, Media, Entertainment & Communications, Banking & Finance, Infrastructure, Project Development, Chemicals & Agri business, Energy, Real Estate and Healthcare. The Hinduja Group also supports charitable and philanthropic activities across the world through the Hinduja Foundation.

Ashok Leyland

Ashok Leyland is the flagship of the Hinduja Group and a leading manufacturer of commercial vehicles in India with 07-08 turnover of more than US $ 2 billion. With six manufacturing locations at Chennai, Hosur (three plants), Alwar and Bhandara, the Company has an annual production capacity of 84,000 vehicles with additional 100,000 vehicle capacity planned by 2010. The Company has associate companies in the Czech Republic and the UAE and joint ventures in Sri Lanka and Bangladesh, besides exports to over 20 countries worldwide.

Nissan

Nissan Motor Company generated global net revenues of 10.824 trillion yen in 2007. Nissan is present in all major auto markets worldwide selling a comprehensive range of cars, pickup trucks, SUVs and light commercial vehicles under the Nissan and Infiniti brands. Nissan employs over 224,000 people worldwide.T he Nissan GT 2012 five-year business plan is focused on the company’s long-term performance combined with its responsibilities to stakeholders as a significant global business.

The three commitments are:

• Quality leadership
• Zero-emission vehicle leadership
• Five percent revenue growth on average over five years (FY2008 to FY2012)

Source: http://machinist.in/index.php?option=com_content&task=view&id=1302&Itemid=2


“Plan to open 22 more Industrial Estates” - Mr. Rajendran IAS at ACMEE 2008

“There are 78 industrial estates promoted by TANSIDCO including ones at Thirumudivakkam, Thirumazhisai and Ambattur. We expect 22 more in the near future”, said Mr. Rajendran IAS, CMD, TANSIDCO at the inaugural of ACMEE 2008 - the 8th biennial edition of International Auto Components and Machine Tools Exhibition – the biggest engineering exhibition in South India conducted by Ambattur Industrial Estate Manufacturers Association (AIEMA) and AIEMA Technology Centre (ATC) at Chennai Trade Centre, Nandambakkam, yesterday (19th June 2008). The exhibition will be held between 19th and 23rd June 2008.

“If industry has to grow, MSMEs must grow. Our prime focus is on promoting the MSME sector. We urge any budding entrepreneur who started operations on or after 22 Feb, 2008 with an investment of 25 lacs for Plant & Machinery to avail of all government concessions. One is eligible for Capital Subsidy, Sales Tax Waiver, Electricity Subsidy, Stamp Duty Concessions etc. from the Government. Details can be acquired from www.indcom.tn.gov.in ”, he said.

Dr. A. C. Muthiah takes a look at one of the exhibits after inaugurating ACMEE 2008

The Exhibition was inaugurated by Dr A.C. Muthiah, Chairman, SPIC. Mr. D. Rajendran IAS, CMD, TANSIDCO, Mr. J. Chandrasekaran, CGM, State Bank of India and Mr. Dinesh Agarwal, CEO, IndiaMART InterMESH were the Guests of Honor at the Inaugural Function. “Exhibitions play a vital role not only in business growth & development but also in attracting foreign exchange. The success of these kinds of exhibitions is not only in the number of stalls / visitors but the business generated. It has increased from Rs. 40 lacs in 1994 to Rs. 15 crores in 2006. On the canvas of the Indian economy, auto industry occupies a prominent place. This sector has been growing at 20% per annum since 2000 and is projected to maintain the high-growth phase of 15-20% till 2015. The industry crossed a total turnover of over US $ 15 billion (Rs. 64,500 crores), with exports of US $ 2.9 billion (Rs. 12,643 crores) during the year 2006-07.

Exports of auto components have been growing at 24% per annum since 2000. A sustained growth in exports for another five year will see India’s auto components exports touch US $ 5 billion by 2011 from the US $ 2 billion at present”, said Dr A.C. Muthiah while speaking on the occasion. “I would like to highlight that the facilities at Chennai Trade Centre are inadequate and have to be improved. New halls have to be constructed. We have to construct three hangers to meet our requirements. Also, the electric power facility in the Centre is inadequate. For running machines in halls and for air-conditioning in hangers we had to use hired gen sets with a total 5,000 KVA capacity. Consequently, the cost of organizing the fair has gone up tremendously”, said Mr. Dilip Kumbhat, Chairman, ACMEE 2008. “In addition, I would like to point out that the height of the halls is relatively low with the result operation of cranes for handling bigger and taller machines with wide dimensions became very difficult. We had to regret to some companies because of this limitation. I am sure this issue will be addressed by TNTPO”, he added.

425 exhibitors participated in this event covering 18,000 sq.ms. spread over Halls 1 to 5 and the Convention Centre of Chennai Trade Centre. Out of the 425 participants who participated, 42 were from overseas mainly from China, Hong Kong, France, Germany, Israel, Italy, South Korea, Sweden, Switzerland, Taiwan, UK and USA. The rest were from different parts of the country. The organizers of the Show, AIEMA and AIEMA Technology Centre, declared the Theme / Logo of ACMEE 2008 as "…An Opportunity for Growth". Compared to ACMEE 2006, the exhibition area covered by ACMEE 2008 represented a 42% increase. With nearly 80% of the participants from the SME sector, the event will be promoting the SME sector in a big way. The Exhibition covered all engineering goods and services with a particular emphasis on auto components and machine tools.

Concurrent with the exhibition, Buyer Seller Meets (BSM) for auto components will be organized on 20, 21, 22 & 23 June, 2008. In these BSMs, the auto majors will have face to face interaction with the suppliers of components. Cummins India Ltd., Simpson & Co. Ltd., Mitsuba, SICAL India Ltd., Lucas TVS Ltd., Delphi – TVS Ltd., Greaves Cotton Ltd., Rane (Madras) Ltd., Brakes India Ltd., TYCO Flow Control and Same Deutz Sahar India Ltd. are some of the auto majors who will participate.

Nineteen Seminars on a wide variety of topics of interest will be held during the fair. The Seminars will have the overall theme as ‘Made in India’ with sub themes on product excellence, innovation excellence, export excellence, talent excellence, managerial excellence and quality excellence. ACMEE 2008 is also promoting industry-educational institutions tie ups by highlighting projects of students of eight engineering colleges. It will also give awards to best projects. Skill competition for industrial work force in machining techniques was held on the eve of the fair and those who qualified will be rewarded at the Valedictory Function scheduled on 23rd afternoon. Honorable Minister Mr. Pongalur N. Palanichamy, Minister for Rural Industries, Government of Tamil Nadu will be the Chief Guest at the Valedictory Function. The other Guests of Honor will be Ms. R. Prabha, General Manger, Canara Bank and Mr. Mark Seng, Manager, HURCO, USA.

Source: http://machinist.in/index.php?option=com_content&task=view&id=1395&Itemid=2


Outbound M&A deals may come down in 2008

Availability of finance and the changing economic scenario globally may see a drop in overseas acquisitions by Indian companies. A deal that was possible in 2007 may not be considered so this year owing to the changed economic environment - inflation, increasing interest costs and others, according to a leading business consultant firm. The drop will be evident in sectors like pharma, auto components, supply chain and information technology (IT) space as the companies resort for outbound mergers and acquisitions (M&A) to gain customers and grow fast, said Jayesh Desai, national director, Ernst & Young Pvt Ltd, here Friday.

Addressing the two-day India Finance Forum seminar, organised by the Confederation of Indian Industry (CII), here, Desai said securing their supply chain, control of natural resources (ONGC buying oil assets overseas), fast ramping up of their scale of operations (Tata Steel buying Corus), and getting technology (Tata Motors buying Jaguar and Landrover) are the major reasons for Indian companies going in for outbound M&As. According to estimates, the total value of global merger and acquisition (M&A) deals in 2007 was around $70 billion and India’s share in that is 2 per cent.

While the outbound deals like those mentioned earlier and inbound deals like Vodafone buying out Hutch, and Holcim investing in Gujarat Ambuja are mega-sized ones, over 150 M&A deals were of mid-market size, Desai remarked. He said the drop in M&A activity will be more perceptible in the mid-market level deals as the companies will be facing pressure on profits and cash flow.

According to him, foreign companies are interested in acquiring Indian companies so as to be part of the India growth story. Besides, there is a pressure on them to be in the Brazil, Russia, India and China (BRIC) countries. “But the growth story should be supported by credible numbers to attract serious investors as data like low per capita consumption and others are overused clichés.”Listing out the reasons for the promoters of Indian companies willing to cash out their stakes, Desai said: “Nowadays, Indian promoters are analyzing their business portfolios continually and are willing to exit at right values. Further domestic companies are constricted to grow beyond a size for want of appropriate technology.”

Source: http://www.thaindian.com/newsportal/business/outbound-ma-deals-may-come-down-in-2008_10062569.html


Lithium-ion batteries: a stopgap in the fight against growing emissions

Auto companies and consumer electronics companies are partnering to produce lithium-ion batteries.

Auto makers are joining with consumer electronics giants to produce lithium-ion batteries for use in plug-in hybrid electric vehicles. However, although lithium-ion batteries offer benefits such as ease of recharge and higher energy density, they are also associated with potential safety hazards, and so auto makers must either make them safer or find other options for alternative fuel vehicles.

The recent tie-up of Bosch and Samsung highlights the trend that has seen various auto and auto components manufactures join forces with consumer electronics companies in order to manufacture lithium-ion (Li-ion) batteries for use in vehicles. Earlier this year, the industry also witnessed similar tie-ups between Toyota and Matsushita, Volkswagen and Sanyo and GM and LG, among others.

Li-ion batteries are easy to recharge, require less maintenance and produce less pollution than the nickel metal hydride batteries that are currently being used, making them a viable and cleaner energy source for running automobiles. As a result of these benefits, Li-ion batteries are being used by vehicle manufacturers to produce

Apart from being easier to recharge and producing lower levels of pollution, Li-ion batteries also have a high energy density and, as a result, can conserve energy more efficiently than the batteries that are currently being used. The fact that they have a potentially higher charging capacity is another reason why the batteries have become a good choice for use in PHEVs.

However, these batteries have some critical disadvantages, one of the most significant being their safety profile. Indeed, it has been observed that Li-ion batteries have a tendency to explode in cases of over-heating. Another limitation is the fact that many countries have imposed transportation restrictions on Li-ion batteries, impeding their distribution. Li-ion batteries are also problematic for vehicle manufacturers as they are about 40% more expensive to make than nickel-based batteries.

Due to the numerous issues limiting the use of Li-ion batteries, it seems that PHEVs with Li-ion batteries are, essentially, just a stopgap to growing ecological concerns. Thus, vehicle manufacturers must focus on either making these batteries safer and less expensive to produce, or look for other alternatives. 'End Intelliext

Source: http://www.automotive-business-review.com/article_feature.asp?guid=0D3E6003-81BF-4F2D-AAD6-AB149980208D


Small exporters hit by rising yuan and costs

SMALLER exporters of car components have been hit by the rise in the yuan and the surge in raw material costs. But larger international players in the sector are faring better amid a possible slowdown in exports of auto parts. "We have lost customers to competitors in India and Vietnam for their cheaper price," said General Manager Yu of Wenzhou OUPU Auto Parts Co Ltd, a producer of electric fuel and water pumps. The Zhejiang Province-based company lost profits as it concentrated on exports rather than the after-sales market in China, he said yesterday. Yu said 10 percent of the company's profit margin had been cut by the higher yuan since last year, while steel prices also increased from 5,000 yuan (US$721.14) per ton to 8,000 yuan per ton in the period, worsening its profitability. "We may not make a profit this year," he added. However, the picture is brighter for NSK China Sales Co Ltd, which supplies parts to Japanese and European auto makers in China.

Ozaki Michio, the company's marketing manager, estimated that revenue from its bearings will double this year, given technological advantages and the fast development of the auto industry. "China's auto industry will retain 20 percent growth for this year and the business depends on which customer you serve," said Michio. Michio noted that NSK mainly supplied parts to Japanese and European auto makers, which are expected to grow faster than their United States counterparts. It also helped to shrug off the disadvantage from the higher yuan on the export market. On the rising cost of raw materials, Michio said large auto parts makers can more easily streamline operations for better cost efficiency compared with smaller companies. OUPU Auto Parts was among more than 300 auto parts makers to attend the opening day of Auto Components Shanghai 2008 yesterday. xThe biennial show with a 12,000-square-meter display area will run until tomorrow, Shanghai International Exhibition Co Ltd said. The development of China's auto industry has been fast, with vehicle sales estimated to hit 12 million units by 2010. The total production value is forecast to hit 670 billion yuan this year, and the export value is likely to grow 30 percent, according to industry experts.

Source: http://www.shanghaidaily.com/sp/article/2008/200806/20080603/article_361719.htm


ICRA assigns LA & A1 ratings to Bajaj Motors

ICRA has assigned LA rating to the Rs 150 million long term loans and Rs 150 million cash credit facilities of Bajaj Motors (BML). ICRA has also assigned A1 rating to the Rs 100 million non-fund based limits of BML. LA is the average-credit-quality rating assigned by ICRA. The rated instrument carries average credit risk.

Within the LA category, a (+) or (-) sign may be appended to the rating symbols to indicate their relative position with the rating category. A1 is the highest-credit-quality rating assigned by ICRA to short term debt instruments. The rated instrument carries lowest credit risk in the short term. Within this category, certain instruments are assigned the rating of A1+ to reflect their relatively stronger credit quality.

The rating takes into account BML`s position as an established supplier of auto components, mainly precision engine components to Hero Honda Motors (HHML) and four wheeler, tractor and heavy machine equipment manufacturers.

The rating factors in the stable share of business enjoyed by BML for the components it supplies to HHML, the company`s presence in diverse business lines viz., forging, casting and machining and new client additions both in the domestic as well as the export market.

The rating also takes into account the pressure on operating margins, which coupled with investment in new plants has resulted in moderate RoCE. However, BML`s steady accretion to reserves and limited reliance on debt has resulted in a favorable financial risk profile as reflected in low gearing and comfortable liquidity position.

Source: http://www.myiris.com/newsCentre/newsPopup.php?fileR=20080619171620193&dir=2008/06/19&secID=livenews


Magneti Marelli and Endurance form JV to manufacture Shock Absorbers

Agreement between Magneti Marelli and Endurance in India: Joint Venture for Shock Absorbers

New Delhi, India: Magneti Marelli and Endurance Technologies Pvt. Ltd. have signed a Joint Venture Agreement (JVA) aimed at the production of shock absorbers for motor vehicles in India & Thailand. According to the terms of the agreement, the Joint Venture Company (JVC) will be owned by Endurance Technologies & Magneti Marelli in the ratio of 50% +1 share (Endurance Technologies) and 50% -1 share (Magneti Marelli). The JVC is set to be operative by the first quarter of 2009.

Facilities in Chakan and Thailand

The industrial facilities will be located in Chakan, in the region of Pune, Maharashtra. Another production unit is also planned in Thailand, near Bangkok, where the Endurance Group is already present. The JVC will specifically deal in the design, production and marketing of shock absorbers – including semi-corner modules and gas springs – for cars and commercial vehicles. The products made by the JVC will be aimed at local and international car makers operating in the Indian continent and in nearby regions. “The agreement with the partner as important as Endurance, leader in India and with an international industrial imprint” – commented Eugenio Razelli, Magneti Marelli’s CEO – confirms our strategy to be directly present in one of the most strategic markets in the world. The combination of our technologies, broad product range, innovations such as the electronic dampening system of “SDC” suspensions and our global presence makes our offer in the shock absorbers field a very competitive one, capable of satisfying new strategic markets such as, for example, the BRIC – Brazil, Russia, India, China – region and Turkey.

Endurance is an international group specialized in Aluminium Die Casting and specifically in the production of vehicle components and systems such as suspensions, transmissions and braking systems. Endurance also has presence in Italy, with production facilities at Turin and Bologna and in Germany with production facility at Massenbachhausen. Thanks to this agreement, Magneti Marelli consolidates its global footprint in the shock absorbers sector. In addition to this JVC, Magneti Marelli also has a consolidated presence in South America, the U.S and Poland, with an industrial mission addressed to both OE manufacturers and the Aftermarket.

Magneti Marelli, a company belonging to the Fiat Group, designs, produces and markets advanced systems and components for motor vehicles. With its 46 production facilities (56 production units), 9 R&D centers and 27 application centers in 16 countries, 28,000 employees and a turnover of 5 billion Euros in 2007, the group supplies all the leading car makers in Europe, North and South America and the Far East. The business areas include: Power train – Suspensions and Shock Absorber systems – Lighting – Electronic systems – Exhaust Systems – Aftermarket Part & Services – Motor sport.

About The Endurance Group:

The Endurance Group began in 1985. The main business of this Group is in the field of Auto components comprising mainly of two streams: Aluminium Die casting products, that contributes to about half of the domestic turnover and the other being Proprietary products consisting of suspension, braking and transmission systems. The company, currently enjoying cost and quality leadership in its field is highly people focused and believes in providing optimum solution to its wide customer base.

Last year Endurance Technologies made three international acquisitions (Italian companies Nuova Renopress & Fondalmec and Germany-based Amann Druckguss). The group is also developing a number of components for the Tata - Nano mainly gear housing, engine castings and bracket. Endurance Group will provide CVT housing also. Endurance Group has invested Rs. 35 crores to set up a facility in the Tata Vendor Park for small cars project at Singur. The facility spreads over 8 acres. In the first phase components supplied would be 2 to 2.5% parts of the Tata Nano. The Endurance Group today has a customer list of who’s who of the two and four wheeler auto OEMs in the country. The group also exports goods worth over INR 75 crores to the US and European and Asian markets.The group this year has been awarded the “Best Component Manufacturer of the year” by NDTV Profit in their Car and Bike Award Show held during the Auto Expo 2008 and also by Auto Monitor.

Source: http://machinist.in/index.php?option=com_content&task=view&id=1383&Itemid=2

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Disclaimer: This publication is not intended for commercial purpose. All the information provided are compiled from the resources available from the websites, Newspapers and manuals published. TNTDPC of CII holds no responsibility for the accuracy of the information.